Avmount Machine Mounts: Type AV

Applications of Mountings (Type AV)

• Lathes Machine
• Millling Machine
• Shaping Machine
• Grinding Machine
• Power Press
• Hydraulic Press
• Knibller
• Notching Machine
• Press Brake
• Guillotine Shear
• Rubber Processing Machinery
• Wood Working Machine

Benefits of Mountings (Type AV)

• No foundation or grouting required
• Easy installation
• Precision levelling
• No external shock loads or vibrations
• Absorption of shocks and impacts
• Machinery firmly positioned thus preventing wandering
• Lower noise levels
• Mobility of machinery
• Immediate commissioning

Dimensions of Mountings (Type AV)

Technical Specifications of Mountings (Type AV)

Avmount Machine Mounts	AV-02	AV-04	AV-08	AV-12	AV-20
Diameter	50 mm	80 mm	120 mm	160 mm	200 mm
Height Including Guide	33 mm	43 mm	48 mm	57 mm	65 mm
Adjustable Level	33-37 mm	43-55 mm	48-60 mm	57-70 mm	65-77 mm
Loading/Mount Machine tools	150 kg	300 kg	500 kg	800 kg	1500 kg
Loading/Mount-Grinding Machine	200 kg	400 kg	800 kg	1200 kg	2000 kg
Loading/Mount-Power Presses
Max: Strokes/Min: 200	40 kg	120 kg	250 kg	500 kg	800 kg
160	60 kg	140 kg	300 kg	600 kg	1200 kg
125 or Less	100 kg	200 kg	400 kg	1000 kg	1500 kg
Adjustable Screw	M10 X 1.5 X 100	M12 X 1.25 X 100	M12 X 1.25 X 125	M12 X 1.25 X150	M16 X 1.5X150
		M16 X 1.5X100	M16 X 1.5X125	M16 X 1.5X150	M20 X 1.5X150
			M20 X 1.5X125	M20 X 1.5X150	M24 X 2X150

Installation Procedure

• Lift the machine above the ground.
• Screw down the bolts into their respective guides.
• Lower the machine so that it rests on the machine mounts.
• Level the machine using a precision spirit level.
• Tighten the lock nut after levelling, to prevent any alterations in level while in operation.
• The adjustable height of our mounting is as follows:

• AV-02	AV-04
  33-37 mm	43-55 mm
  AV-08	AV-12
  48-60 mm	57-70 mm
  AV-20
  65-77 mm

• Should the levelling exceed this limit because of an uneven floor, then a spacer of appropriate diameter and thickness should be inserted between the machine base and the mount, to compensate for the difference in the floor level at any support point.
• In some machines, the design of the base is hollow and the bolt hole provided is such that the mountings cannot be directly fixed to the base. In such cases, the machine is made to rest on an adequate size of flats and the mountings placed under them. The rest of the procedure is the same as discussed.
• If the bolt lengths are more, the chamfered end may be cut to suit the machine. After cutting it to the required length, then chamfer the end to an included angle of 120 degrees and a 3 mm depth. This is necessary when machine bases have pockets as illustrated.
• In case of light machines running at very high rpm's, there may be a tendency for the machine to drift a little. In such cases, apply Dunlop's S 758 rubber adhesive on the floor and on the bottom surface of the rubber mounting and then lower the machine on to the mount. In a few hours the mount will stick to the floor and thus prevent even minute shifting of the machine. This is necessary in case of high frequency generators, bench grinders, power presses, notching machines, etc. / application of rubber adhesive to be done on clear and dry floor (i.e. floor should be clear from oil, coolant dust etc.)